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Multicore LF328 is a halide-free, no-clean, lead-free solder paste designed for high-volume stencil printing applications with CSP lead pitches of 0.5 mm and 0.4 mm.  As lead-free manufacturing becomes the norm, the ability to reliably process finer pitched devices within Pb-free parameters will be vital. 
 
Is formulated to deliver low voiding in BGA joints. Said to offer performance over a range of reflow profiles and long abandon time capabilities, the paste gives assemblers the flexibility they require when running lead-free processes. The material provides tack force to resist component movement during high-speed placement, allows a fast print speed with low print pressure to minimize board warpage and offers humidity resistance.  Soldering activity on a range of surface finishes including Ni/Au, Immersion Sn, Immersion Ag and OSP copper enables lead-free production.
 
Produces safe residues, which eliminate the need for cleaning, and its post-reflow low-color residues simplify visual inspection . 
 
Classified as ROL0 to ANSI/J-STD-004. 
 
Henkel, electronics.henkel.com
The latest revision of Cadstar Express is the easy to use free Web download of the desktop PCB design solution, Cadstar. This fully functional version of Cadstar 8.0 features tools for design from schematics to manufacture, with a limit of 300 pins and 50 components.

Improved functionality includes developments in schematic design and library management,
lead-free component technology and jumpers.

Users can also view samples of the 140,000 component on-line component library, Cadstar Exchange. This Web-based source currently contains components from 17 manufacturers including Intel, National Semiconductors, Philips, ST Microelectronics and Xilinx and is part of the maintenance
agreement.

 
Includes a Do-It-Yourself manual in PDF, with tutorials and video files to illustrate key features.

To download, visit cadstarworld.com/express.

 
Zuken, zuken.com

Series 1522 Inflow Dust Containment Cabinets are available in a variety of sizes and styles, with a painted steel finish compatible with typical cleanroom environments. They provide an effective solution for mailroom protection, hazardous materials and biosafety applications.

Feature an acrylic hood for durability and long life, with minimal required maintenance. Custom options are available upon request.

The system draws air into wall-mounted filters where it is filtered and
discharged back into the workspace. The HEPA system consists of two parts:
the absolute HEPA filter and a flexible duct to form a modular component.
HEPA filters meet Mil Standard 282 and are tested for leakage for 99.99% removal of all particulate contaminants greater than 0.3 micron. 

Before the HEPA filter there are two stages of prefiltering, the second of
which can be an optional charcoal filter. The prefilter is made of
disposable, non-woven framed fiberglass media, with a nominal efficiency of
40%.

Clean Air Products, cleanairproducts.com
Articulation LLC, developer of the Reflower prototype SMT reflow oven controller, has released a new software package for managing reflow oven temperature profiles. Reflower PC application allows users to maintain an unlimited number of temperature profiles on their computer's hard disk through a series of tabbed dialogs.  The application also allows the user to control oven through a point and click user interface.

Controls a standard countertop convection oven to perform prototype and small batch surface-mount solder reflowing operations. Can control ovens rated up to 1800W or 15A and comes with a 36" bare junction thermocouple, an RS232 cable for connection to a PC and the Reflower PC application.

Using the TempTell Reflower and the techniques outlined at
http://articulationllc.home.comcast.net/sm0402.htm , SMT is now available to hobbyists and small hardware development shops.
 
Articulation LLC, articulationllc.com
Landrex Technologies introduced two second-generation Optima 7300-series AOI systems at Apex. The Optima II 7301 Express offers the same performance as the  Optima 7300 post-reflow system but at a  lower cost. The Optima II 7310 Extreme provides higher speeds. 
  
 “With the introduction of the low-cost Optima II 7301 Express and the Optima II 7310 Extreme, Landrex is very well positioned to increase our market share,” said Jim Gibson, CEO, Landrex Technologies.  “We now have a cost-effective product for small- to medium-size manufacturers and high-speed AOI for demanding, high-throughput markets like automotive and high-volume Contract Manufacturers. Our strategy is to provide high-performance systems at competitive prices and always be on the leading edge of AOI technology.”
  
 The 7310 Extreme features scanning rates up to 70% faster than the original 7300. This speed improvement results from high-speed cameras, a high-speed computer and high-speed auto-width adjustable staging conveyors. 
  
The 7301 Express is available at about 40% price reduction from the 7300. 
  
Both systems are equipped with new E.0 software, which includes improvements in the graphical user interface and optional barcode reading through the camera and offline programming. Offline programming supports multiple systems from one workstation. E.0 software also supports optional Review Pro™ repair-station software, which speeds defect diagnosis and repair.
  
Landrex Technologies, www.landrex-us.com
At Apex, Speedline Technologies previewed the application of 2-D, BridgeVision and StencilVision operating at line speed on the show floor.  Also, in collaboration with Agilent Technologies, an Accela was networked with a Medalist SP50 AOI system to perform closed loop control for alignment of printed deposits.

Building on the parallel processing method for high throughput, an MPM Accela system can operate in continuous run mode demonstrating a new inspection technology in development for release later this year.  This system is designed for manufacturers requiring high volume throughput with high yield performance. Its
foundation is Speedline’s patented texture based inspection algorithms. This method uses a camera system which manages the gantry motion and field of view in a new way to perform full 2-D inspection of either or both the substrate and the stencil at line speed.  This method will report the data to SPC for management of the process, including the data for BridgeVision and StencilVision inspection.  Also has process control methods for process verification and traceability utilizing bar code identifiers.

Speedline Technologies, speedlinetech.com.

Digitaltest has released the second-generation Flying Prober Condor 500, which is said to ensure high speed as well as high accuracy.

The new platform is reportedly 30% faster, and comes with a unique Soft Landing tool and optional integrated boundary-scan. The Soft Landing technology allegedly addresses concerns that manufacturers face over test coverage on complex and high-density boards, and the problems of unwanted damage using conventional probe techniques.

Digitaltest also introduced the Concurrent In-Line ICT and Functional Test Cell from JOT Automation, Elektrobit Group. The jointly developed Test Handler J402-11 comes with an embedded Digitaltest Lambda concurrent tester with the following alleged features:

  • Shortened test cycle time
  • Increased test coverage and quality
  • Minimized footprint
  • Press force 3000 N (4500 N)
  • Easy and quick fixture change

www.digitaltest.net, booth #1351

Read more ...
Distributor all4-PCB has introduced two products at APEX. 
 
The Penta 580 Pb-Free HASL (Hot Air Solder Leveling) machine is manufactured by Pentagal in Germany. It is said to be designed to conform to the ban on lead soldering equipment scheduled to go into effect throughout Europe in 2006.
 
The PRS 77 optical lay-up, registration and bonding system for preparation of lamination stacks is from DIS in New York. This process reportedly increases layer-to-layer registration greatly over current solutions.

all4-PCB, all4-pcb.us
Booth 1883
Condor 500 Flying Prober is now available with its drive technology via linear motors, which ensures high speed and high accuracy. Said to be 30% faster, 25% less expensive than the previous plaform, comes with a new ‘Soft Landing’ tool and optional integrated Boundary Scan.
 
‘Soft Landing’ is also available on the Condor MTS flying probe test platforms.
 
Also debuting is the Concurrent In-Line ICT- and Functional Test Cell from JOT. The jointly developed Test Handler J402-11 comes with an embedded Digitaltest LAMBDA Concurrent Tester and  features:
 
• Shortened test cycle time
• Increased test coverage and quality
• Minimized footprint
• Press force 3000 N (4500 N)
• Robust construction
• Easy and quick fixture change
 
Digitaltest GmbH, digitaltest.net
Booth 1351
Vi-1K bench-top inspection system uses precision XY motion control based on the company's inline systems. Provides the same inspection capabilities as most inline systems. Can identify component presence/absence, position and polarity lifted leads, solder bridges and tombstones, and provide OCV. Repairs can be completed without removing the board from the system. Powered by Vectoral Imaging and comes with Vision 2006 Software Suite, including Match Maker, VieWeb and Profiler.  
 
ViTechnology, vitechnology.com
Aquanox A4520T Aqueous Chemistry for flush mounted and fine-pitch components is designed to clean under low standoffs and in the tight spaces caused by smaller, more heavily populated devices. Said to be effective on all lead-free, no-clean and eutectic materials available today, while providing the low cost of ownership.
 
Works at low temperatures and low concentrations while exceeding industry standards for people and environmental safety. Easy to use, effective without sump side additives. Also features a long bath life, is RoHS compliant.
 
Can clean numerous soils including lead-free flux, tacky flux, reflowed paste, no-clean flux, RMA flux, OA paste, oils, fingerprints, light oxides and polymerized soils. Is multi-metal safe for use on yellow metals, aluminum, ferrous and composites in addition to most precious metals. The biodegradable aqueous solution is non-flammable and non-corrosive.
 
Available commercially in one, five and 55 gallon containers.
 
Kyzen Corp., kyzen.com
Booth 1401

For the past year, RVSI Inspection has offered customers the opportunity to replace the core inspection module of their MicroMap 3-D based LS series tools. The company will now expand the program.
 
In the past, these upgrades were done at the RVSI factory by exchanging a series of parts. Under the new plan, RVSI Inspection ships a fully functioning/fully tested inspection cabinet to the customer site, where it is exchanged with the older cabinet, taking full advantage of the handler that is already part of the system. This “replacement” can occur at less than half the price of a new tool yet performs at 2X the speed on average. This replacement concept reduces shipping time.
 
The program is offered on LS-3950, LS-7100 and LS-7700 model RVSI Lead Scanner systems.
 
RVSI Inspection, rvsi.com

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