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A marginally larger package would cut design times and improve PCB yields and performance.

Most electronics engineers know there is no 1.1mm BGA or CGA package. Because we are forced to use a 1mm pitch package, we live with tradeoffs. A slight increase in the pitch size, however, could satisfy the needs for today’s high I/O pin count designs.

This conclusion comes from my observations of building Class 3 and aerospace 1mm pitch products, and the challenges, setbacks, redesigns, returned product, and field failures we all endure.

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Electrical and physical characteristics play a role in high-accuracy detection.

Most multilayer ceramic capacitors (MLCC) have no marking and cannot easily be distinguished from their package, which gives unscrupulous vendors opportunities for fraud. Here, the authors introduce several test methods for MLCC compliance verification, namely 1) the effect of DC bias on capacitance, 2) capacitance temperature characteristics, 3) high-voltage testing of DCW (dielectric withstand voltage) and IR (insulation resistance), 4) cross-section (dielectric layer and terminal comparison for flex types), and 5) electron microscopy (EDS) material analysis to match with known good device chemical composition.

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Is manufacturing at scale a building block of your development plan? 

Beyond conception, bringing a new product to life is a challenge. From the saying that “hardware is hard” to the number of failed product launches and missed deadlines (behind the scenes of all major consumer products we use today), we’ve compiled a few important lessons learned to help founders and engineers on their product development and manufacturing adventures. Too many design projects go to waste or must restart from scratch because manufacturing at scale wasn’t a building block of the development plan. Here are five things OEMs and EMS companies should do to better ensure a seamless transfer of programs from proto to volume:

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