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Valueflex turnkey line is for short-run to midrange high-precision surface mount assembly, including high-mix runs. MC-385V1V pick-and-place machine has placement speeds to 5,000 cph and capacity for up to 128 feeders. Ball-screw drive, high-speed AC servo motors, and X&Y linear encoders are for components from 0201 to 100mm x 150mm, with 01005 capability as an option. Four-zone, full-convection, Pb-free reflow oven (model CR4000T) accommodates boards 20" wide. MC100 stencil printer has fine-pitch capability of 0.3mm and registration repeatability to ±0.02mm. Includes adjustable magnetic support pins and self-locking X, Y, Z and theta adjustments. Level 2 upgrade increases placement speed by about 50% with dual placement heads. Computer control and KIC profile prediction software are added to the reflow oven, along with a 16"-wide pin conveyor over the mesh belt. 

Manncorp, www.manncorp.com

The VP5200V inline, high-speed 3D solder paste inspection system reportedly completes inspection cycles 2x faster than conventional models, using the phase shift method to measure height. Program generation times are fewer than 10 min. Has one-touch operation through touch panel control. Offers height inspection (within 1 ìm) and volume inspection (within 3%). Available models offer horizontal resolution of 15 ìm or 25 ìm.

Omron Inspection Systems, www.omron247.com

Servo-Flo 105-HV high-volume, variable-ratio meter system is for meter-mix dispensing processes for two-part materials. Dispenses up to 35 in3, 575 cc, of metered and mixed material at 1:1 ratio. Dual servo motor allows ratio to be adjusted without mechanical changes to the machine. Is a positive rod displacement metering system. Independent servo motors permit each meter to pre-pressurize to the correct setting. Provides different shot volume sizes, consistent bead diameters, and responds to flow rate inputs for varying robot movement speeds. More than 250 pre-programmed dispense settings for different part sizes.

Sealant Equipment & Engineering, www.SealantEquipment.com

Renew Bath Analysis Kit (part #1590-KIT), for use with Eco-dFluxer SMT100 (1550) and Eco-Stencil AQ (1572) water-based inline and batch cleaners, tests concentration and loading of a batch solution. A testing protocol keeps cleaning process from drifting, with either concentration levels dropping, or bath becoming so loaded with flux residues that it no longer functions properly.

Techspray, http://www.techspray.com

SMT Place 2000 manual pick-and-place system places up to 800 components per hour using an easy gliding positioning head and sliding armrest that steadies the arm for accurate placements and reduced operator fatigue. Intelligent, auto-on/auto-off vacuum. For prototyping, pre-production runs, engineering changes, SMD placements on boards with high through-hole parts counts, odd form placements and small batch and low-volume assembly. Picks from bins, tapes & tape strips. Loose SMDs are picked from the included 45-bin, ESD-safe parts carousel. Tape strip holders permit components to be purchased only in the quantities needed. Two tape strip feeders can be mounted on the built-in feeder rack for a total of six 8mm, two 12mm and two 16mm cut tape strips. Built-in rack also holds 8mm and 12mm reel tape feeders. In all, up to 57 different component types can be loaded on the machine at once. Comes with integrated dispense syringe mounted on placement head.

Manncorp, www.manncorp.com/manual-placers/smt-place-2000/

Verios XHR scanning electron microscopy (SEM) provides sub-nanometer resolution and enhanced contrast. Advanced optics reportedly deliver impressive sensitivity to surface detail at low kV. Users may switch quickly between various operating conditions, maintain sample cleanliness, and obtain sub-nanometer resolution at any accelerating voltage from 1 kV to 30 kV. Optimized signal collection and advanced filtering abilities provide higher, more flexible contrast generation, and a greater range of samples to be investigated. Many beam-sensitive or non-conductive materials can now be accurately observed at the nanoscale, without preparation.

FEI, www.fei.com

Ten different models of desiccant cabinets are available in two model series; prevent moisture traces by maintaining a relative humidity level of < 5%. Have capacities ranging from 5.8 ft3 to 44.1 ft.3  Dry boxes prevent RH moisture absorption that vaporizes and expands within surface mount components during reflow.

Manncorp, www.manncorp.com

Sarcon 30HR silicone-based thin film exhibits a 1.7 W/m°K thermal conductivity when placed between a heat source such as a semiconductor and heatsink. Eliminates air gaps between components. Increased surface contact can improve cooling performance of a heatsink. Has a thermal resistance of 0.42°Cin2/W and is recommended for applications with operational temperatures that range from -60° to +180°C. The V-0 flame-retardant thin film comes in roll widths up to 85mm.

Fujipoly America, www.fujiploy.com

Excen high-speed modular mounter has 16 nozzles and a speed of 120,000 CPH. Is for fine chip placement; monitors pre- and post-part placement. Has a side-view vision system. Includes non-stop device type change; mixed production of different boards, and a smart feeder with auto splicing and auto loading functions. Applies high rotary modular head.

Samsung Techwin SMT, http://www.samsung-smt.com

Alternative Tracks permits components to be installed in multiple tracks of the component cart. When the first feeder runs empty, the system automatically switches to an alternate, which can be set up on any track of the component cart. Designed for applications where splicing should be avoided or where traceability is needed at the component level. If a component reel runs out, the job can continue running non-stop with predefined alternative components. When a track is empty, the system automatically switches to a feeder and components on an alternative track. The respective feeders and components can be set up on the same component cart. Operators can set up alternative tracks in advance as part of the product setup or immediately before the primary track is about to run empty.

ASM Assembly Systems, www.siplace.com

V510 G2 series AOI has inspection speeds up to 55 cm2/sec for post-reflow and 65cm2/sec for pre-reflow. Features low power consumption with an LED monitor display. Multi-shot imaging technology can capture up to 180 frames per sec.; multi-core processing enhances inspection time. Features optical color inspection, color pattern matching, network offline programming, flexible universal fiducial, pad overhang detection, and centralized library distribution.

ViTrox, visit www.vitrox.com

In-Sight 7010 is an entry-level vision system developed for inspection tasks where vision sensors are too limited. Includes autofocus optics and integrated lighting. Applications are configured with EasyBuilder user interface. Vision library focuses on tools most frequently used. Is reportedly ideal for production situations requiring regular part changes, or applications that require vision system to be placed in hard-to-reach spaces. Can set and save focus values associated with inspection of each part. Can fine-tune focus levels manually. Includes five lens options.

Cognex, www.cognex.com/IS7000

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