QualMark's patented OVS (OmniAxial Vibration System) tables used in their HALT and HASS chambers excite every part of a product, down to the component level, at its resonant frequency. This requires vibration in all three axes as well as the rotation around those axes, simultaneously, across a wide frequency range. At the same time, and within the same chamber, thermal tests are undertaken. The chamber's patented Typhoon air-handling technology drives products from ambient to the appropriate stress temperature quickly using less electricity and liquid nitrogen.
"If you looked at a pie-chart and it showed all possible defects, you'd have a certain percentage showing up at extreme high and low temperatures, during thermal cycling, under vibration in all axes, and during combined vibration and thermal cycling," said Charlie Bates, VP of program development. "To cover all the bases you have to test both vibe' and temp simultaneously, because studies have shown that you can otherwise miss 25-30% of the defects."
In addition, thorough HALT and HASS testing requires broad frequency excitation, far beyond what a product might see in the end use environment, to ensure that weak links are quickly exposed.
"Our new xLF vibration system is unique in shifting the energy in the frequency domain down to the zero to 5,000 Hz range. With 50% of the energy below 2,000 Hz and 50% above, we simulate the resident frequencies in various types of electronic hardware, including PCBs," continued Bates. "This quickly brings out potential real-world problems such as weak solder joints and incomplete surface-mount connections."
QualMark authorized test centers have conducted over 4,000 HALT and HASS tests since 1991, employing services such as customer directed testing, production screening, production HASA (Highly Accelerated Stress Audits) and on-site testing.
MIDLAND, MI — The Dow Chemical Co. is raising prices in North America for a wide selection of its epoxy resin products. Expoy resins are a basic component of laminates used in printed wiring boards.
Effective July 1, 2006, or as contract terms allow, Dow will increase off-list prices for liquid, solid, solid solution and brominated epoxy resins by six to eight cents per pound.
Valor Computerized Systems has announced a full Pb-free environment control solution covering market-leading machine vendors, regardless of brand and model generation. The TraceXpert operations monitoring and control solution for EMS companies delivers machine vendor neutrality for line-monitoring, real-time materials management, optimized assembly line performance and component traceability.
With the July deadline for the RoHS Directive almost here, electronics manufacturers are focused on sourcing Pb-free components through improved and revised production and inspection processes for compliance. TraceXpert assists that process by blocking uncertified AVL components from entering the assembly cycle, by preventing unauthorized operators from running the Pb-free process, by ensuring proper control of moisture-sensitive devices and preventing inadvertent tampering with process parameters. In addition, exact traceability capabilities allow manufacturers to produce device compliance history records, and provide customers and authorities with evidence to support their Pb-free process certification.