Backend processes such as routing and coating can be optimized for cost savings. 

There is no question a number of countries have manufacturing costs lower than the US. At first glance, the cost differential may make outsourcing in those regions the best solution. When the total costs of logistics, transit time, flexibility and quality of communication are considered, however, the cost differential of a Made in USA solution vs. an offshore or nearshore solution can be small. The engineering team at Electronic Design & Manufacturing, a regional electronics manufacturing services (EMS) provider in Lynchburg, VA, has worked to level that playing field even more.

The engineering analysis starts by mapping the process flow and evaluating the cost drivers in the assembly process. While this level of analysis is routine for high-volume, dedicated line projects within the EMS industry, it isn’t always done thoroughly in midrange projects. This typically happens because companies building those projects lack the engineering resources necessary to develop cost-effective custom automation solutions.

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