
ATE Boards
 Processes for Building Test Boards
 Test load board assembly has unique nuances and quirks that most assemblers may not properly translate.
 by Marilyn Ta
KeyTronicEMS
 Of Mice and Men
 In the topsy-turvey world of electronics manufacturing services, KeyTronicEMS has turned 23 straight quarterly profits. For its unique but systematic approach to the EMS rollercoaster, and its stellar performance in all types of environments, KeyTronicEMS is our 2009 EMS Company of the Year. 
 by Mike Buetow
Paste Deposition
 Optimizing Solder Paste Printing
 Counterintuitively, the trend analysis shows keep-out distance has little or no effect on paste transfer efficiency and height for 0402 and SOP type pads. 
 by the iNEMI Solder Paste Deposition Group
Cover Story
 PoP Assembly Process Fundamentals
 Package stacking is proving ideal for a variety of applications requiring greater functionality, higher performance and a smaller footprint: Stacking pre-tested package sections enables a high degree of flexibility for designers, permitting virtually any combination of memory to be combined with any logic chipset. 
 by Vern Solberg and Phil Damberg
Retrospective
 In Memoriam
 A look back at friends and colleagues who left us in 2009. 
 by Mike Buetow
Sherman's Market
 The near-term EMS market.
 Randall Sherman
Screen Printing
 Practical printer/dispensers.
 Clive Ashmore
Selective Soldering
 Avoing cross-contamination.
 Ursula Marquez de Tino, Ph.D.
Wave Soldering Troubleshooting
 Wave's sizzle is no tasty sound.
 Paul Lotosky
The Defects Database
 Don't let microsectioning destroy the hole. 
 Dr. Davide Di Maio, Ph.D.
Test and Inspection
 OEMs still drive test technology.
 Jun Balangue
Process Doctor
 Reacting to 'reactivity.'
 Harald Wack, Ph.D. 
Getting Lean
 'Testing' Lean strategies.
 Chris Munroe
Off the Shelf

Paste Printing
 Overlooked Features of Stencil Printers
 Some PCB assemblers opt not to use vision inspection and other major stencil printer features, as well as setup process techniques. Yet several problems can occur if a vision inspection isn’t deployed.
 by Alex del Rosario
Cover Story
 Tin Whisker Observations
 Tin whiskers are known to be a hairy problem, with the potential to cause transient or catastrophic electrical short circuits. Here, Raytheon and industry colleagues reveal the observations and SEM images of tin whiskers captured during a series of investigations and experiments aimed at better understanding their growth, evaluating associated reliability risks, and  developing mitigation techniques. 
 by Robert R. Ogden and Robert F. Champaign
Process Control
 Minimizing Solder Paste Printing Variation
 Research into printing process factors finds the stencil blade angle affects the overall time the paste spends over the aperture, as well as the maximum filling pressure. Both characteristics have a significant effect on the resultant aperture fill.
 by George Babka

Cover Story
 Cleaning COTS Parts in Military Applications
 Commercial off-the-shelf components are incompatible with high-rel processes.
 by W. John Wolfgong, Ph.D.
EMS Management
 Best Practices in Contract Manufacturing
 Though different in size and scope, these six companies have long track records of success.
 by Randall Sherman, Dave Leone and Frank Klomp
iNemi Roadmap
 Keeping Connected
 Connector technology still grapples with smaller platforms, higher speeds and placement issues.
 by John MacWilliams
Reflow Soldering
 Anatomy of a Correct Thermal Profile
 Complex, BGA-laden PCBs demand one-of-a-kind profiles.
 by Simon Ilustre
EMS Service Trends
 Trends In Prototyping Service Needs
 What drives them and how can design teams optimize the process?
 by Duane Benson