Circuits Assembly Online Magazine - Features

DEK (San Jose, CA), a high accuracy mass imaging solutions provider, has taken electroform stencils to the next level by incorporating an exclusive, sophisticated aperture height control method to their production of Eform stencils.

The stencils incorporate provide superior performance and ensure seal contact to the pad, pad paste deposit and a greater percentage volume of paste on pad. The reactive force created by the stencils provides for an even distribution of paste and allows for a more clean release of paste from the aperture. This technology also delivers ultimate control over stencil thickness and uniformity, ensuring paste volume consistency for fine pitch applications. The stencils also improve solder paste release for some of the more challenging lead-free solder paste formulations.

When the stencil process is combined with the new variable aperture height technology (VAHT), it becomes even more powerful.

Richard Tang, DEK global Eform manager, said, "Board co-planarity issues are a prevalent problem. The uneven resist layer causes a poor seal between the board and the stencil, which can result in printing problems. DEK has that problem solved. Our VAHT, an inherent characteristic of DEK's Eform stencils, adjusts for the variances in resist layer heights and provides a uniform seal across the entire board."

DEK's Eform process and inherent VAHT produce stencils that will enable technology for next-generation fine-pitch surface-mount and semiconductor packaging technologies. As the lines between complex surface-mount assembly and semiconductor packaging processes continue to blur, the need for advanced stencil technology becomes even more apparent.

www.dek.com

The International Microelectronics And Packaging Society (IMAPS, Washington, D.C.) has announced that Colonel Danny McKnight, whose heroic exploits as Commander of the 75th Ranger Regiment assigned to Task Force Ranger in Mogadishu, Somalia, were chronicled in the book and movie "Black Hawk Down," will deliver the keynote address at an upcoming IMAPS Advanced Technology Workshop (ATW). The Military, Aerospace, Space and Homeland Security ATW will be held at the Renaissance Harbor Place Hotel, Baltimore, MD on March 28-30.

Col. McKnight recently retired after a distinguished and highly decorated career as a U.S. Army Ranger. His experience represents a lifetime of dedication to the defense of America.

In addition to his expertise in military matters, highlights of his management career include: providing direct financial management, guidance,and oversight of an annual operational budget of approximately $50 million; developing a strategic planning concept and a measurable results program to track its successful implementation for the integration of active and reserve component soldiers as part of the Army's training strategy for the year 2000 and beyond; and directing a staff of more than 300 to provide support for a field force of 10,000 people, who had to meet the training requirements for approximately 250,000 reserve component soldiers.

Col. McKnight's awards and decorations include the Legion of Merit with Two Oak Leaf Clusters; Bronze Star for Valor; Purple Heart; Meritorious Service Medal with Five Oak Leaf Clusters; Army Commendation Medal with Oak Leaf Cluster; Army Achievement Medal; National Defense Service Medal with Bronze Star; Armed Forces Expeditionary Medal with Arrowhead and Bronze Star; Combat Infantryman's Badge; Ranger Tab; Master Parachutist Badge with Bronze Star; and Pathfinder Badge.

Greg Caswell, General Chair of the Workshop, said, "We are extremely proud and honored that one of our country's most distinguished military heroes has agreed to take the time to come and speak at our Workshop."

For more information on the workshop, visit http://www.imaps.org/registration/military2004.htm.

YESTech (San Clemente, CA), a provider of yield enhancement solutions, has announced that it has won a contract to provide automated optical inspection (AOI) technology to Zentech Manufacturing Inc. (Baltimore, MD), a full-service contract electronics manufacturers in the mid-Atlantic region.

Zentech will use YESTech's YTV-2050 AOI system for automated inspection of its printed circuit boards (PCBs), which are used in both military and commercial applications. The system was implemented at Zentech's 42,000 sq. ft. manufacturing facility in Baltimore.

"Our business is doubling in size each year, creating a challenge in terms of the high volume of PCBs that need to be inspected," said Dave Hughes, director of advanced operations engineering for Zentech Manufacturing. "After evaluating AOI systems, I selected YESTech because they are leading the market with innovations such as multi-camera technology and easily took care of 80% of our inspection needs. We assemble thousands of boards per day to IPC 610 class 2 and 3 standards, so our quality and workmanship is critical."

The AOI system provides Zentech with defect detection and repeatability, ease of use and value. Up to eight cameras feature proprietary color megapixel Thin Camera technology, which integrates color, normalized correlation and rule-based algorithms to provide high-speed PCB inspection with exceptional defect coverage and a low false failure rate.

www.yestechinc.com

www.zentechman.com

During the 2004 Apex tradeshow, Techspray (Amarillo, TX) presented Hisco (Houton, TX), an electronics distributor, with the 2003 Sales Growth Award. Hisco, a long-time distributor for Techspray, had 40% growth in calendar year 2003 over 2002. The growth is good news after several years of mainly bad news for the electronics industry.

The company also announced that they have hired Ken Caskey as the North American Sales Manager. Caskey has nineteen years of experience with the Premier Farnell organization including assignments for Newark Electronics in England and Chicago. He most recently served as vice-president of sales for MCM Electronics, an InOne company.

Techspray is a brand of precision cleaning technologies for the electronics industry. Techspray's Industrial product line includes cleaner/degreasers, defluxers, contact cleaners, lubricants, corrosion inhibitors, aerosol adhesives, desoldering braid, hand tools and solder tips.

www.techspray.com

Data I/O Corp. (Redmond, WA), a provider of manual and automated device programming systems, has announced the appointment of Joseph L. Murdica as vice president of Americas and Asia, effective March 1, 2004. Murdica will manage the company's sales organization throughout the Americas and Asia.

He served the company previously as director of North American sales from 1991 to 1996. He was vice president, Americas, with Digital Microwave/Stratex Networks from 1996 through 2002 and most recently held an executive sales position with Aeroflex Corp.

Fred Hume, president and chief executive officer, said, "With Joe's extensive knowledge of our products, our customers and our sales channels, he will have an immediate impact on our results. I'm simply delighted to have him back on the Data I/O team."

Data I/O has representatives and distributors throughout the Americas and Asia as well as offices in Redmond, Canada, Hong Kong, and Shanghai, China.

www.dataio.com

The practice of outsourcing electronics manufacturing gained popularity in the 1970s—largely in the U.S., and today most of the world's largest contract manufacturers (CMs) are headquartered in North America. Yet the never-ending search for lower cost manufacturing has prompted these companies to shift manufacturing to other regions—primarily to Asia. In fact, electronics manufacturing strategist Technology Forecasters Inc. (TFI, Alameda, CA) estimates that today more than a third of the world's outsourced electronic products are built in China and that by 2007 the portion will increase to half.

Profiling the type of manufacturing most likely to remain in North America is the focus of a study TFI will present at its March 10 Quarterly Forum for Electronics Manufacturing Outsourcing and Supply Chain, in the Dallas, TX, area. For the study, entitled Electronic Manufacturing Services Industry in North American Market: Current Outlook and Positioning for the Future, TFI interviewed executives at CMs around the world as well as name-brand product companies' outsourcing decision makers choosing among regions.

"Although most of the executives we interviewed were able to identify some niche markets or region-appropriate functions likely to remain in North America, without exception every executive predicted further loss of manufacturing jobs on the continent," said TFI president Pamela Gordon. "The keys to CMs retaining as many jobs as possible are to offer multinational manufacturing options—whether at their own facilities or through alliances—and to serving local customers with such close attention as to create a nearly impenetrable barrier to leave."

Yet even for the types of business likely to remain, disagreement exists among CMs and their customers regarding the staying power of manufacturing in North America. The CEO at a mid-sized North American CM said, "The strength will be the responsiveness of the industry in North America. This will not be available half way around the world. Cheaper product undelivered does not help the customer's bottom line."

A different response was offered by an outsourcing decision maker at a large North American customer company: "It's mainly price. Mexico, Dominican Republic and Puerto Rico have some cost advantages, but if total cost is less elsewhere then the product won't stay in North America."

Other TFI reports to be presented at the Quarterly Forum include Competing with the Dragon: The EMS Industry in Asia Outside China and Outsourcing in Telecom: Finding Value Again. A panel on the future of design services will be moderated by Tom Valliere of Design Chain Associates, and feature Bill Coker of Elcoteq Americas, Michael Shores of Texas Prototypes, Mike Wilkinson of Paragon Innovations and several original equipment manufacturers (OEMs) sharing their experiences of using contract design services. Also, Agile Software will coach Quarterly Forum members in tracking materials and recycling in accordance with environmental regulations WEEE and ROHS.

www.techforecasters.com