Program Management
 Maximizing Lean
 While customers want flexibility and long-term paths to cost reduction that Lean supports, they aren’t always agreeable to the necessary internal changes. But the smaller the effort, the smaller the result.
 By Todd Baggett
Component Packaging
 Copper as a Viable Solution for IC Packaging
 As gold prices spike, some are turning to copper in ball-bonding processes for its conductivity and lower cost.
 By Sheila Rima C. Magno, Jean Ramos, Eduardo Pecolera and Chris Stai
Recent Patents
 Embedded Active Components for High-Rel Products
 Inside the missile, a heavy module on the board surface was breaking loose and failing. The answer: A solderless, wire-bonded chip-to-board solution covered with copper "lids" to quell vibration.
 By Jim D. Raby
COVER STORY
 XRF Equipment as a RoHS Screening Tool
 A jointly funded industry/DTI collaborative project, led by the National Physical Laboratory, investigated the suitability of XRF techniques for determining the presence and levels of RoHS-restricted substances in typical electronics components. The 15-system study found most – but not all – are viable.
 By Martin Wickham and Dr. Christopher Hunt
Caveat Lector
 Rabid for Raby.
 Mike Buetow
Letters
Global Sourcing
 Bad parts, like colds, come from anywhere, and no one is immune. A new database might help.
 Mike Buetow
Better Manufacturing
 Keep an eye on vision.
 Phil Zarrow
Tech Tips
 Large BGA attachment profiling.
 American Competitiveness Institute
Selective Soldering
 Wave or selective for high-rel products?
 Ursula Marquez de Tino
Test and Inspection
 The fixture is in.
 Stacy Kalisz Johnson
Process Doctor
 Localized extraction clearly shows residue volumes at isolated spots.
 Terry Munson
Pb-Free Lessons Learned
 Wake up to the value of boards.
 Chrys Shea
Technical Abstracts
Industry News
Market Watch
Product Spotlight
Ad Index
Assembly Insider
On the cover: An NPL study finds XRF systems beat chemical analysis for unit and operational costs, and time to results. (Photo courtesy RMD Instruments)