Automated Matrix Tray Feeder

The TF30 automated tray feeder is a self-adjusting, automated handling solution for processing devices in and out of JEDEC and semiconductor-specific matrix trays during device programming. The feeder can replenish trays within machine TAKT time, providing a true non-stop system with a 30% improvement in machine utilization and flexibility. It accommodates a variety of matrix trays from Motorola, NEC, Mitsubishi, Sharp, Hitachi, Toshiba and other manufacturers.

Data I/O Corp, Redmond, WA

Process Control Software

The KIC 24/7 thermal management system brings an innovative level of automation and management to the thermal process. Users get real-time, around-the-clock process monitoring, SPC charting, zero-defect production, thermal analysis, documentation and production traceability in a single, intuitive product.

KIC, San Diego, CA

X-Ray System

The XD7000 XiDAT large format digital x-ray inspection system's inspection area of 573 x 687 mm makes it perfect for the inspection of motherboard, large format network cards and boards larger than 16 x 18 in. It offers magnification up to 5800x and feature recognition of less than one micron over the entire inspection area. The system achieves its high resolution and magnification levels through use of proprietary x-ray tube technology, focusing lens and optimized image chain. It acquires images with a resolution of 1280 X 1024 pixels and over 65,000 levels of grayscale. The resolution is available on live images at 25 frames per second.

Dage Precision Industries Inc., Fremont, CA

Lead-Free Solder Paste

To help electronic assemblers meet the rapidly growing global initiatives requiring the removal of lead from their processes, ALPHA OM-338 lead-free solder paste provides superior soldering performance and the lowest cost of ownership. In addition, the solder paste has a wide reflow process. The paste is backed by the real-world application expertise you need to make a complex transition from a tin-lead process to lead-free seamless.

Cookson Electronics, Foxborough, MA

High Speed Placement Head

The Lightning high-speed placement head can help to the challenges of modern surface-mount assembly, including accurately placing new package styles at full speed, including next generation chip-scale packages (CSPs) and sub-0201 passives. The placement head addresses the speed challenge through patented variable reluctance motor (VRM) technology. Developed for true rotary application, VRM enables the head to index its spindles within 55 ms. The head has 30 spindles, yielding high placement rates in a pick-and-place configuration. The placement head also features dual on-the-head cameras, enabling accurate placement at full speed from sub-0201 components to CSPs, wafer-scale packages (WSPs), microBGAs and others up to 30 mm square. The optional embedded process verification using the CyberOptics EPV™6 system, operating concurrently with placement, provides two images at every pick-and-place event for immediate process analysis and refinement.

Universal Instruments Corp., Binghamton, NY

Cleaning Solvent

The AQUANOX A4512 is an enhanced concentrated cleaning solvent designed for enhanced cleaning of reflowed no-clean flux residues. The solvent has been tested on 86 leading solder pastes, tacky fluxes and wave solder fluxes with a 95%+ success rate. It is effective on reflowed solder paste as well as uncured surface-mount device adhesives.

Kyzen Corp., Nashville, TN

Lead-Free Solder Paste

NC-SMQ230 is an air reflow, no-clean solder paste specifically formulated to accommodate the high processing temperatures required by Sn/Ag/Cu and Sn/Ag lead-free alloy systems. The paste features extended stencil life and tack time.

Indium Corp. of America, Utica, NY

Lead-Free, No-Clean Solder Paste

R905 lead-free, no-clean solder paste, engineered for the thermal demands of lead-free alloys, was formulated for consistent release from the stencil for critical fine-pitched applications (0.4 mm/16 mils) with anti-slump characteristics and solder deposit definition. The printing characteristics are constant with varying print speeds of up to 6 in./sec (150 mm/sec). The paste offers consistent solder paste volume deposits regardless of print speed and both lead-free processing and 0201 print and reflow capabilities. The paste is reflowable in air and nitrogen atmospheres and offers brick definition and bridging prevention.

Kester, Des Plaines, IL

Automated Fine-pitch Programming System

The 3700 MK2 is an automated fine-pitch programming system that features fast programming times and unrivaled throughput, resulting in lower cost-per-device. The system is an automated device programmer that combines high-speed Flash programming with full universal support for over 16,000 devices. Whether you are programming 20,000 or 200,000 parts per month, the system is the lowest cost per device solution for high-density flash up to 256 Mb with programming times from 15 to 120 seconds.

BP Microsystems, Houston, TX

Surface-Mount Reflow Oven

The Pyramax solder reflow oven for surface-mount processing features lead-free process, low cost of ownership and a closed loop convection control for unmatched process control and repeatability. The 10-zone air or nitrogen capability, combined with 350°C maximum temperature and 24-in. board processing, provides process flexibility and throughput for high volume, high mix applications. With increased heating and cooling performance and repeatable process control, the oven ensures an easy transition to lead-free production. Reduced power consumption and nitrogen consumption as low as 500CFH decreases the cost of ownership. In addition, the available self-contained on-board water supply eliminates the need for a facility water supply. The oven also offers a closed loop convection process to offer continuous monitoring and feedback of heating and cooling convection rates, with adjustments being made automatically through the system's operating software. The process control will be critical for lead-free processing.

BTU International, North Billerica, MA

Material Control Platform

The Cogiscan platform for material control is a set of hardware and software modules that provides a practical solution on the production floor. Materials may include components, boards, chemicals, feeders and other tooling. Application modules include real-time inventory, line Setup validation, moisture-sensitive device control, route control, chemical shelf-life control and product traceability. The system aims to reduce human errors in the assembly process by automating critical quality and process controls. The platform can work with barcode labels and radio frequency (RF) tags.

Cogiscan Inc., Bromont, Québec, Canada

Lead-free Cleaning/Defluxing System

The SMT1000-LF aqueous cleaning/defluxing system is designed specifically for post-reflow lead-free defluxing applications. To overcome the cleaning challenges presented with a lead-free process, the system is equipped with an ultra-high-performance stainless steel nine-stage wash pump, producing in excess of 100 PSI. The system's four-sided rinse section is powered by a high-performance stainless steel pump, completely segregated from the wash section that prevents cross contamination and decreases overall operating costs.

Aqueous Technologies, Rancho Cucamonga, CA

Manufacturing Software

The Navipoint Enterprise Performance Suite provides original equipment manufacturers (OEMs) with real-time visibility to operational information so that employees, customers and suppliers can be more responsive. It analyzes and presents enterprise, plant and departmental views of key performance indicators in a personalized portal. The software allows users to take actions through industry specific applications that streamline quoting, schedule sharing and order status tracking. It provides real-time information on product genealogy and supplier performance through a Web browser.

Cimnet Systems Inc., Downers Grove, IL

X-Ray Inspection System

The TIGER (FXS-160.40) x-ray system now offers proprietary True X-Ray Intensity (TXI) control to assist operators in identifying production anomalies with consistent xray images. Unlike conventional techniques for maintaining image consistency that control the input level of high-voltage and x-ray tube current, TXI controls the output level of x-ray intensity during the image acquisition process, producing stable, permanent image quality. It also provides steady x-ray intensity after auto-start; long-term stability of x-ray intensity; and constant image contrast and brightness for recurring inspection tasks.

FEINFOCUS, Garbsen, Germany

Feeder System

The Full Active feeder system with Quick Change Racks combines "triple intelligent" Triligent feeder technology with the concept of exchangeable feeder banks for speed and flexibility in high-mix assembly environments. The feeder reduces feeder exchange time through active high-speed optical communication between the system, intelligent feeders and the operator. The racks can handle groups of feeders for quick exchange. With the quick-change feature, operators can use single active feeders or exchange racks with pre-selected feeder-families.

MIMOT, Irvine, CA

Screen Printer

The SP60 large screen printer was designed for both the high- and low-volume manufacturer who requires ultra printing accuracy. The screen printer's benefits include speed--6.0 sec.; accuracy--625 micron (1 mil), with repeatability of 7.5 micron (0.3 mils); and flexibility--full-floating squeegee head, selectable optimized stencil release feature, automated cleaning, universal stencil holding capability to handle 21 in. to 29 in. frames without the need for adapters. The printer also features an intuitive programming interface. Its accurate cartridge head minimizes errors, resulting in greater productivity and efficiency.

Panasonic Factory Automation (PFA) Co., Elgin, IL

Dispensing Software

Version 4.7 of Fluidmove for Windows NT (FmNT) dispensing software now features Delta z dispensing. By measuring the surface height in multiple locations along the programmed pattern before dispensing a continuous path, the system reportedly ensures a consistent dispense gap on uneven surfaces and more precise dot and line dimensions. Delta z is ideal for close dispensing tolerances on applications such as wafer level packages and optical display components. In addition to the ability to dispense fluid along x, y and z paths, the new version integrates Asymtek's new Calibrated Process Jetting (CPJ) system with its high-speed DispenseJet technology. According to the company's press release, the DispenseJet has advantages for dispensing surface-mount adhesives and underfilling small fillets. CPJ builds on Asymtek's Mass Flow Control Calibration to help the user control the volume of material in a jetted line, making jet dispensing of encapsulants and underfills simple to program and use.

Asymtek, Carlsbad, CA

Stencil System

VectorGuard, the latest advancement in stencil technology, is easier to handle than conventional stencils. It is surrounded by a thin aluminum extrusion that makes it lighter and, with the risks from sharp edges eliminated, it enhances operator safety. Its variable foils guarantee superior print performance and operator safety. The stencil's rigid construction protects the stencil body during handling and, because it does not use an aluminum frame like mesh mounted stencils, offers the customer cost-savings and minimized storage capacity requirements.

DEK International GmbH, Flemington, NJ

Localized Residue Tester

The C3 (Critical Cleanliness Control) provides localized testing for corrosive or conductive residues on critical areas of assemblies that will monitor and facilitate improvement in the manufacturing process. The process takes less than 10 minutes and eliminates lab testing. The tester features a manually positioned arm allowing users to select a targeted test area. The process works as a localized residue assessment tool and as a sample collection tool for ion chromatography analysis.

FinePoint Inc., Carmel, IN

Automatic Rework System

This patented automatic rework machine has added vision alignment system (VAS). The tool has a stationary beam splitter. An accurate, friction-free x,y planar table is integrated with high resolution z-axis control. Fast, linear table movement enables large substrates to be accommodated, as well as a provision for component storage in trays or waffle packs. The pivot arm with component rotation capability is automated for hands-free placement. Sensors on the pivot arm allow component placement with defined force via z-axis motion of the substrate. Placement accuracy is better than 10 micron.

FINETECH Inc. USA, Chandler, AZ 

Pressfit Assembly Equipment

The AP3 processes both press-fit and odd-form pick-and-place applications on one machine. The system fully automates the press-fit application of connectors, minimizing human errors and increasing throughput. The system has a PC-controlled, servo-electric press using real-time force feedback. It monitors the application of every connector to ensure that the proper insertion force is met. The machine has multiple methods for terminating the press process, including press to height, without exceeding the maximum allowable insertion force and ensuring the required minimum force is met. Full statistical process control (SPC) data is available in real-time for every connector placed, including CPK, X-bar and R-charts.

Tyco Electronics Automation Group, Willow Grove, PA

Handheld Scanners 

The MS-Q series of hand held imagers is designed for reading low-contrast 1-D and 2-D codes in industrial environments. The system uses custom optics and software decode algorithms. Common applications include reading 2-D codes on printed circuit boards or small components at test stations for work-in-progress tracking. The system imagers specialize in reading symbols directly marked on reflective surfaces or low-contrast substrates such as metal, plastic, rubber and glass. For less challenging applications, the system is also available with standard algorithms designed for reading black on white bar codes and higher contrast 2-D codes. Both the standard and industrial imagers are available in three different configurations: cabled, batch, and cordless.

Microscan, Renton, WA 

DFM Software

eM-DFM Expert is a fully automated design for manufacturing (DFM) analysis solution for electronics manufacturers. It compares product design against manufacturing process constraints. The tool enables original equipment manufacturers (OEMs), original design manufacturers (ODMs) and electronics manufacturing suppliers (EMSs) to improve their enterprise collaboration with better organizational knowledge management and eliminate waste through improved product and process design. In addition, with more than 300 design for assembly (DFA) and design for test (DFT) rule checks, the system compresses new product introduction (NPI) durations. The system runs on Microsoft Windows/WinNT 4.0, SP 6.0A. Windows 2000 and Windows XP.

Tecnomatix Technologies Ltd., Herzlia, Israel 

Scaleable Placement Platform

 The NXT scalable placement platform is a modular production platform that comes in two module sizes (M3 and M6) that can be integrated into existing production configurations. The M3 module includes the following features: a PCB size of up to 250 x 510 mm; feeder capacity of up to 20 types, 8 mm tape; throughput of 3,500 to 10,000 components per hour; and module width of 320 mm. The M6 module includes the following features: a PCB size of up to 534 x 510 mm; feeder capacity of up to 45 types, 8 mm tape; throughput of 2,900 to 9,400 components per hour; and module width of 645 mm.

Fuji America Corp., Vernon Hills, IL

Flat Belt Conveyor

The Genesis series F3000 Flat Belt Conveyor is a modular transport solution that can be configured to meet specific customer requirements. With the ability to transport PCB boards and pallets, this module can be used to incline/decline products from a wave soldering system using an optional high temperature ESD belt. The module can also be fitted with workstation options, which allows the module to function as an ergonomic workstation. Standard features include CE compliant with an ESD safe design; DC speed controller; ESD safe belting: maximum temperature of 80ºC; and adjustable belt tension. Options include a PLC control package with indexing software, including both visual and audible alarms; cooling fans; belt widths of 305 mm, 457 mm and 610 mm, including non-standard belt widths; module lengths from 610 mm up to 7,620 mm; and high temperature ESD belt up to 121ºC.

FlexLink, Inc., Bethlehem, PA 

Selective Laser Soldering Work Cells

Pro-mation Inc. will now offer an optional Vision Guided Parts Feed and Placement station with the company's 30 Watt and 60 Watt Selective Laser Soldering cells. Available in both top and bottom side configurations, the work cells are built on precision welded framing to assure stability, accuracy and longevity. When ordered with the optional station, the work cells can accurately pick, place and solder parts. The optional station is perfect for in-line assembly. Parts may be bulk loaded and are then fed onto a vibration table where they are separated and selectively picked and placed through the system's motion control and vision systems. Other key features of the system include: single or multi-point fiducial recognition, dynamically adjustable automated solder feeder, fume extraction plumbing, micro camera interfaced into a high-resolution panel for real time process viewing and intuitive GUI with process parameter editing for easy set up, on the fly adjustment and recipe management.

PRO-MATION, Kenosha, WI 

Universal Support System

Red-E-Set Auto is a motorized substrate support system for stencil printers and placement machines producing single- and double-sided surface-mount and mixed technology printed circuit boards (PCB). With just a flip of a switch, the system's electric drive automatically locks the spring-loaded pin support system into place once the contour of the PCB is determined. The system can be configured in less than five minutes, allowing for more machine up time, improved yield and 100% integrity of the stencil and placement operations. The system uses spring-loaded, vertically stable and non-abrasive support pins that lock into place matching the PCB's contour supporting each board throughout the print or placement cycle.

Production Solutions Inc., Poway, CA 

Low Cost Stencil Cutter

The SL740 surface-mount technology stencil laser cutter, available for under $240k, is designed for low to medium volume stencil production, cutting up to 3,000 apertures per hour. The cutter uses the same proprietary high power IR laser source (compliant with laser safety class 1) as found in higher-end models. The entry-level system provides the essential requirements for high accuracy and reliability, making it ideal for start-up stencil businesses or as a backup system for established shops. It offers a cutting area of 29 x 29 in., accommodating all common stencils, including stencils for quick release frames. Mounting fixtures are provided for both bare sheets and framed stencils.

LPKF Laser & Electronics, Wilsonville, OR 

Tabletop Bagging System

The Better Bagger 900e versatile, tabletop bagging system produces any length anti-static bags, static shielded bags or poly bags on-demand. It can produce bags from 2 to 8 ml thick, from 2 to 8 in. wide and from 4 to 99 in. long. Multiple rolls of tubing can run simultaneously for higher efficiency.  The company also has plans to increase the length capacity beyond 99 in. by the end of 2004. The electronics industry can use the bagger for bagging sensitive components in static shielded material. Supply chain managers can rest easy knowing static shielded bags can be made on demand, with no need to order large quantities of countless sizes, taking up storage space and tying up capital.

Better Packages, Shelton, CT